Electric Vehicle Charging Cable

Electric Vehicle Charging Cable

Product Description

The Electric Vehicle (EV) Charging Cable is a critical component designed to safely and efficiently transfer electrical power from charging stations or household outlets to electric vehicles. Engineered with durability and user safety in mind, these cables typically incorporate multiple layers of protection, including high-quality insulation, shielding, and robust outer jackets resistant to abrasion, weather, chemicals, and UV exposure. These cables support both alternating current (AC) for slower charging and direct current (DC) for rapid charging, enabling flexible usage across residential, commercial, and public charging scenarios.

To meet international safety and performance standards, EV charging cables integrate advanced features like temperature monitoring, fault detection, and communication protocols (e.g., PWM signaling for AC charging). Their design prioritizes flexibility for easy handling and storage, while maintaining optimal electrical conductivity and minimal power loss during charging cycles. 

Detailed information:

• Type & Model

• Rated Voltage

AC: 450/ 750V and below; DC: 1.0kV and below

• Cable Specifications

• Execution Standards

GB/T 33594-2017 Charging cable for electric vehicles.

• Material Description

Conductor: copper wire, tin-plated copper wire;

Insulation: 70℃ thermoplastic elastomer, 90℃ thermoplastic elastomer, 90℃ ethylene propylene rubber or synthetic rubber, rigid ethylene propylene rubber or halogen-free synthetic materials; 

Filler: glass fiber rope;

Package tape: flame retardant glass fiber belt;

Inner lining layer: 70℃ thermoplastic elastomer, 90℃ thermoplastic elastomer, thermosetting elastic synthetic material, polyurethane elastomer, halogen-free crosslinked polyolefin;

Metal shield: copper wire, tin-plated copper wire, aluminum-plastic composite strip + bare copper wire;

Sheath: 70℃ thermoplastic elastomer, 90℃ thermoplastic elastomer, thermosetting elastic synthetic material, polyurethane elastomer, halogen-free crosslinked polyolefin.

• Technical parameters

① The max temperature of conductor operation:70℃;

② Curve wrap test: after 30,000 times of reciprocating motion, no current short circuit and meet short circuit, after the test of the insulation wire core to do withstand voltage test, the insulation should not be broken down;

③ Cable power frequency and voltage withstand experiment:

Cable for AC charging pile: 3.5kV/ 15min for main line, 1.5kV/ 15min for control line; 

Cable for DC charging pile: 8.4kV/ 15min for main line and 3.6kV/15min for control line.

Company profile

Production process

Applications

Product packaging

Our Services

1. Quickly and professional response.

2. China manufacturer with 8 years experience.

3. Excellent quality with reasonable price.

4. Sufficient support for our tendering representatives.

5. OEM service available based on official & legal authorization.

6. Strict quality control system.

7. Faster lead time than our competitors.

8. Cable solutions to your particular requirements.

9. Free sample is available with economic express fee.

10. 12 months quality guarantee after delivery.

FAQ

Q1: What kind of guarantee do you provide?

A1: 1. 100% high quality, all failed parts get free warranty within 30 days after received.

2. Accept 10 years warranty upon customer requirement.

3. Repairs parts are available within 10years; We will inform the EOL products to you from time to time.

Q2: What if the cable which we need have some differences on specifications from yours?

A2: Any difference, we can design and produce according to your requests, which include cable, color, material, processing requirement etc.

Q3: How can I get a sample to check your quality?

A3: After price confirmation, you can require for sample to check our quality. Sample is free, but the freight charge should be paid.